At Sparta Pharmaceuticals we can supply, fill and final pack capsules into bottles
Capsules
Supply, fill and pack capsules into bottles.
We utilise two semi-automatic capsule filling lines with a combined single shift monthly capacity of 5,100,000 capsules per month across size 1, 0 and 00 capsules. All filled capsules are polished as they come off the machine to prevent unwanted powder on the exterior of the capsule which can affect product stability and palatability. In process checks are conducted at regular intervals to ensure that the product meets the correct fill weight, disintegration time as well as the correct capsule length when locked.
Tablets
Compress, polish, coat and pack tablets into bottles.
We utilise two automatic compression machines which provide a combined single shift monthly capacity of 10,200,000 tablets per month across many different shapes and size tools on hand. In process checks are conducted at regular intervals to ensure that the product meets the correct weight (to ensure correct amount of raw materials per tablet), disintegration time (time taken to breakdown in the stomach or digestive tract), hardness (prevent breakage) as well as the correct friability (wearability inside the bottle).
Tablet Film Coating
Applying polymer coatings to tablets for the functions of ease-of-swallowing, functional slow release coatings and enteric coating of hygroscopic materials.
Our state of the art 48 inch automatic film coater is capable of coating 120 – 130 kg of tablets every 3-4 hours giving us a capacity of 2 batches per day. This translates into a monthly capacity of approximately 3,500,000 - 25,000,000 per single shift month depending on tablet size and shape.
Ensuring the quality of your Product
Quality assurance and QA regarding procurement and manufacturing.
Conditions and Regulatory
Structural Improvements
Quality Control Systems
Analyze and Evaluate
Staff Training
Upload & Share
Our Process
- Raw materials and components are procured strictly from pre-audited and approved suppliers.
- Once incoming raw materials and components are received they are transferred to Quarantine until such time as they are checked and marked “APPROVED” by Quality Control and moved into the storage area. Raw material Certificates of Analyses is compared with the product sample which is taken and submitted to the retention sample store.
- Raw materials and components are drawn from the stores according to the requirements stated on the batch document.
- Raw materials are dispensed in the dispensary and sealed whilst awaiting QC to double check each dispensed materials weight and whether it is in-line with the batch document requirements.
- Raw materials are transferred to the blending station where they are adequately sieved to ensure the correct particle size and then blended for sufficient time until evenly blended.
- The blended product can now be transferred for encapsulation, tableting or powder filling.
- In-process controls are performed periodically to check whether the product complies to moisture level, tablet weight, tablet thickness, tablet hardness, tablet disintegration, capsule fill weight, capsule length.
- A primary packing line is selected for the packing process.
- QC checks whether the product is being packed into the correct packaging materials.
- Once the product is sealed it is transferred to the secondary packing line for heat induction sealing, labeling/shrink labeling, batch-coding, cartoning and final packing into shippers or palletized.
- Once the batch is quantified and is within an acceptable loss-rate, it is signed off by production and handed over to QC for final acceptability test. QC will draw a retention sample to keep for future reference if there are batch tests required.
- The batch can now move into the finished goods store for dispatch to the client.
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Of customers are satisfied with our professional support
100+
White label solution formulations available for your next new product
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